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Valid forControlSINUMERIK 810D powerlineSINUMERIK 810DE powerlineEdition 03/2006SINUMERIK 810DConfiguration CCUEquipment ManualSystem Overview 1Connec

xCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition5 Axis expansion 5-77. . . . . . . . . . . . . .

8.2 DMP compact module 16O (6FC5111-0CA02-0AA2)8-100Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edit

8.3 DMP compact module 8O (6FC5111-0CA03-0AA2)8-101Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Editi

8.3 DMP compact module 8O (6FC5111-0CA03-0AA2)8-102Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Editi

8.4 DMP compact module 1I analog (6FC5111-0CA04-0AA0)8-103Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006

8.4 DMP compact module 1I analog (6FC5111-0CA04-0AA0)8-104Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006

8.4 DMP compact module 1I analog (6FC5111-0CA04-0AA0)8-105Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006

8.5 DMP compact module 1I NC analog (6FC5211-0AA10-0AA0)8-106Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2

8.5DMP compact module 1I NC analog (6FC5211-0AA10-0AA0)8-107Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/20

8.5 DMP compact module 1I NC analog (6FC5211-0AA10-0AA0)8-108Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2

8.6 DMP compact module 1O analog (6FC5111-0CA05-0AA0)8-109Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006

1-11Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSystem Overview1.1 SINUMERIK 810D powerlineSin

8.6 DMP compact module 1O analog (6FC5111-0CA05-0AA0)8-110Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006

9-111Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionMaintenance and Service9.1 Battery replacemen

9.1 Battery replacement (6FC5247-0AA18-0AA0)9-112Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionT

A-113Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionAbbreviationsAC Alternating CurrentAdvanced T

A-114Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionLight Emitting DiodeMachine Control PanelMach

B-115Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionIndexNumbers2-axis CCU box, 4-743-axis CCU bo

B-116Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionII/O interface, X121, 4-54Installation altitu

B-117Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSSensor systems, 4-64Service, 9-111Shielded s

B-118Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionB IndexNotes

FromNameCompany/Dept.AddressZip code:City:Telephone:/SuggestionsCorrectionsFor publication/manual:SINUMERIK 810DConfiguration CCUManufacturer/service

1.2 System configuration1-12Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition1.2 System configurati

User documentationSINUMERIK SINUMERIKDocumentation overview SINUMERIK 840D/840Di/810D (03/2006)Brochure Catalog NC 60 *)Commissioning Manual *)– 840D–

1.2 System configuration1-13Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionComponent DescriptionM

1.2 System configuration1-14Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition MCPDisketteunitOpe

1.2 System configuration1-15Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition17X3Floppy/interfaceMC

1.2 System configuration1-16Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionCCU3IMSIMATIC S7-300 I

1.2 System configuration1-17Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe following connecti

1.2 System configuration1-18Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionOn the SINUMERIK 810D,

1.2 System configuration1-19Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 1-4 Possible com

SINUMERIK® DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by th

1.2 System configuration1-20Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionCCU 3 with 3 axis CCU

1.3 Labels1-21Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition1.3 LabelsIn case of technical queri

1.3 Labels1-22Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition1 System OverviewNotes

2-23Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionConnection Conditions2.1 Supplementary electri

2.1 Supplementary electrical conditions2-24Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition2.1.1 P

2.1 Supplementary electrical conditions2-25Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 2

2.1 Supplementary electrical conditions2-26Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition2.1.2 S

2.1 Supplementary electrical conditions2-27Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionBasic i

2.1 Supplementary electrical conditions2-28Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition2.1.3 G

2.1 Supplementary electrical conditions2-29Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionOperato

iiiCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionPrefaceThe SINUMERIK documentation is subdivide

2.1 Supplementary electrical conditions2-30Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThese e

2.2 Climatic and mechanical environmental conditions2-31Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 E

2.2 Climatic and mechanical environmental conditions2-32Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 E

2.2 Climatic and mechanical environmental conditions2-33Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 E

2.3 Technical data of the individual components2-34Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Editio

2.4 MPI/OPI network rules2-35Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition2.4 MPI/OPI network r

2.4 MPI/OPI network rules2-36Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionAnother possibility i

3-37Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionDesign and Installation of the 810D3.1 Structu

3.2 Assembly of the SINUMERIK 810D3-38Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThese module

3.2 Assembly of the SINUMERIK 810D3-39Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSIMODRIVESIE

ivCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionAsia and Australia time zoneA&D Technical Su

3.2 Assembly of the SINUMERIK 810D3-40Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionDC linkrails

3.2 Assembly of the SINUMERIK 810D3-41Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe metal sh

3.2 Assembly of the SINUMERIK 810D3-42Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition(included in

3.2 Assembly of the SINUMERIK 810D3-43Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionMounting the

3.2 Assembly of the SINUMERIK 810D3-44Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionMotor cables

3.3 Power supply3-45Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition3.3 Power supplyPower supplies

3.3 Power supply3-46Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition3 Design and Installation of t

4-47Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionDescription of the SINUMERIK 810D4.1 Component

4.1 Components of the SINUMERIK 810D4-48Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe NC car

4.1 Components of the SINUMERIK 810D4-49Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe follow

vCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition!Warningindicates that death or serious injury ma

4.2 Interfaces4-50Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.2 Interfaces4.2.1 OverviewThe

4.2 Interfaces4-51Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 4-2 Overview of hardware i

4.2 Interfaces4-52Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.2.2 Description of the interfa

4.2 Interfaces4-53Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe signal names in the followin

4.2 Interfaces4-54Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 4-4 Assignment of the P-bu

4.2 Interfaces4-55Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 4-5 Pin assignment of the

4.2 Interfaces4-56Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSIMODRIVE 611D-Drive bus interfa

4.2 Interfaces4-57Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 4-8 Assignment of the meas

4.2 Interfaces4-58Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTerminal block for connection of

4.2 Interfaces4-59Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionFig. 4-1 shows the position of t

viCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionShould it be necessary to test or take measureme

4.2 Interfaces4-60Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.2.3 Cable distributorThe cable

4.2 Interfaces4-61Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe DIP-FIX switches inside the

4.2 Interfaces4-62Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionConnector designation: X1...X10C

4.3 Measuring system4-63Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.3 Measuring system4.3.1

4.3 Measuring system4-64Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.3.2 Encoder systems that

4.3 Measuring system4-65Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSingle-turn, multi-turn, a

4.3 Measuring system4-66Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.3.3 Measuring channels,

4.3 Measuring system4-67Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionMotorIncrementalSINUMERIK

4.3 Measuring system4-68Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe motor measurement syst

4.3 Measuring system4-69Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe motor measuring system

viiCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionElectrostatically Sensitive Devices !ImportantH

4.3 Measuring system4-70Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe motor measurement syst

4.4 Integrated power modules: 3-axis CCU box4-71Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.

4.4 Integrated power modules: 3-axis CCU box4-72Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionFo

4.4 Integrated power modules: 3-axis CCU box4-73Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditiontI

4.5 Integrated power modules: 2-axis CCU box4-74Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.

4.6 PLC module4-75Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionFor use as FSD power module (A1

4.7 PCMCIA card (memory card)4-76Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition4.7 PCMCIA card (

5-77Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionAxis Expansion5.1 Axis expansion plug-in unitT

5.1 Axis expansion plug-in unit5-78Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionNoteOn LT modul

5.1 Axis expansion plug-in unit5-79Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 5-1 Conne

viiiCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionPrefaceNotes

5.2 Axis expansion with SIMODRIVE 611D control plug-in unit5-80Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03

5.2 Axis expansion with SIMODRIVE 611D control plug-in unit5-81Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03

5.2 Axis expansion with SIMODRIVE 611D control plug-in unit5-82Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03

6-83Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionI/O Modules6.1 Single I/O moduleThe single I/O

6.1 Single I/O module6-84Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition36013537425Cooling cleara

6.1 Single I/O module6-85Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionTable 6-1 Technical data

6.1 Single I/O module6-86Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe 24 V DC power supply

6.1 Single I/O module6-87Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe inputs/outputs are co

6.1 Single I/O module6-88Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionSignal namesOUTi[j] Outpu

6.1 Single I/O module6-89Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionConnecting inputs 32 to 6

ixCopyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition1 System overview 1-11. . . . . . . . . . . . .

6.1 Single I/O module6-90Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionX404X405X406X3 IN X3 OUT3

7-91Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionNCU Terminal Block6FC5211-0AA00-0AA0PEconducto

7-92Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe terminal block is connected to connector X

7-93Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionThe PE conductor connection is also used to co

7-94Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition +5 V monitoring Temperature monitoring 60 

7-95Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionX Drive bus interface Connector name: X20 (IN

7-96Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Edition7 NCU Terminal BlockNotes

8-97Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 EditionDMP Compact ModulesThe following dimensions mu

8.1 DMP compact module 16I (6FC5111-0CA01-0AA0)8-98Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Editi

8.2 DMP compact module 16O (6FC5111-0CA02-0AA2)8-99Copyright © Siemens AG 2006SINUMERIK 810D Equipment Manual Configuration CCU (PHC) – 03/2006 Editi