STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberSG020 Series1.6L20kW—CAUTION
SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...
COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box
GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el
INSTALLATIONRefer to the separate “Installation Guide” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this section assume that
START-UP CHECKLIST Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF position.• The 120VAC supply to
GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the
MAINTENANCE PERFORMED BY SERVICE FACILITIES Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF posit
Figure 10.1 - Oil Dipstick and Oil Fill CapOIL FILL CAPOILDIPSTICKBATTERY FLUIDCheck battery electrolyte fluid based on the Maintenance Schedule. Flui
CHANGING ENGINE OILRefer to maintenance performed by service facilities for engine oil and filter change frequencies.Drain the oil while the engine is
MISCELLANEOUS MAINTENANCECLEANING THE GENERATORKeep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen-
Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...
SERVICE SCHEDULEThe following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the
Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be
Maintenance Level 1 Level 2 Level 3 Level 4 Tasks Recom- Task Required Task Required Task Task mended Comp. to be done Comp. to be
TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.
Standby Generator SetsNotes
Standby Generator SetsNotes
Standby Generator SetsNotes
Standby Generator SetsNotes
1 0F7135 1 BREAKER TRAY BACK/BOTTOM2 0F7022 1 SUPPORT CONTROL PANEL SIDE RH3 0F7021 1 SUPPORT CONTROL PANEL SIDE LH4 0F7260 1 COVER CIRCUIT BREAKER 2P
Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un
1 098675 1 ASSY RTR 20KW 2PH098936 1 ASSY RTR 25KW 2PH2 0G0820 1 HOUSING BLOWER MACHINED 1.6L3 0G1019 1 GUARD BLOWER HOUSING 1.6L4 020746 4 SCREW PPHM
COMPONENTS INCLUDED IN 0G1291E1 0F1823A 1 ENCL HSB CONTROL PANEL2 0F3078 1 COVER CONTROL PANEL3 0F2606 1 HINGE CONTINUOUS H-PANEL4 036261 6 RIVET POP
1 0F7211 1 SUPPORT RADIATOR LH SIDE2 0G0760 1 VENTURI 16" DIA FAN3 0F7210 1 SUPPORT RADIATOR RH SIDE4 0E9837B 1 RADIATOR 1.6L CHY5 0F0230B 1 FAN
1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 1 WASHER SHAKEPROOF EXT 7/16 STL4 059980 1 SCREW HHC M10-1.5 X 25 G10.95 02
1 0G0759 1 MOUNTING BASE 1.6L2 027482 2 WASHER SHAKEPROOF EXT 5/16 STL3 070936 2 DAMPENER VIBRATION4 070936C 2 VIB. ISO. 70-75 DURO5 039253 8 SCREW HH
• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat
1 0G0207 REF ENGINE GENERAC 1.6L NG2 0G0834 1 ENGINE PLATE 1.6L3 0G0820 REF HOUSING BLOWER MACHINED 1.6L4 0E9747 1 STARTER 12 VOLT5 0G0839 2 ENGINE MO
1 098290 1 ASM MOTOR STEPPER2 098941A 1 HOUSING GOVERNOR CONNECTOR3 098958A REF CONNECTOR INTERFACE ASSEMBLY4 098942A 1 COVER CONNECTOR HOUSING5 09822
1 026812 2 ELBOW 90D 3/4 NPT2 075580 1 FLANGE FUEL INLET3 0G1397 1 FUEL REGULATOR 1.6L REWORK4 039253 2 SCREW HHC M8-1.25 X 20 G8.85 022145 2 WASHER F
1 0F7003 (XX) 1 ROOF C1 CPL2 0F7004 (XX) 1 CORNER POST LH SIDE C1 CPL3 0F7008 (XX) 1 DOOR REAR C1 CPL4 0F7005 (XX) 1 CORNER POST RH SIDE C1 CPL5
1 0F7366 1 MUFFLER C12 0F7647 1 MUFFLER SADDLE3 0F8095 1 PIPE EXHAUST OUTLET4 0F7538 1 PIPE EXH INLET MUFLR SIDE 1.5L5 0E3257 4 SCREW HWHTF M6-1.0 X 1
1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati
IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh
Standby Generator SetsWarrantyPrinted in U.S.A.GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORHOME STANDBY/LIGHT COMMERCIAL PRODUCT 45kW AND BELOW
EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18
ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine
FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P
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