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Page 1 - Getting Started

IndustrialITAC 800M and S800 I/OGetting Started

Page 2

Central Processing Unit (CPU) Section 1 Product Overview10 3BSE056248 Central Processing Unit (CPU)The CPU consist of a base plate TP830 (Terminal Pl

Page 3

Section 1 Product Overview Central Processing Unit (CPU)3BSE056248 11 Figure 2. Processor Unit - General View (here shown with PM861)Tx/Rx Optical Mo

Page 4 - TRADEMARKS

Communication Interface Section 1 Product Overview12 3BSE056248 Communication InterfaceA number of communication modules can be connected to the cont

Page 5 - TABLE OF CONTENTS

Section 1 Product Overview S800 I/O3BSE056248 13 S800 I/O connected with Modulebus:• Connection via Electrical Modulebus (single controller only)– Up

Page 6

S800 I/O Section 1 Product Overview14 3BSE056248

Page 7 - About This Book

3BSE056248 15 Section 2 InstallationMounting AC 800M and S800 I/O Units onto DIN-RailAC 800M and S800 I/O units are DIN-rail mountable. Each unit has

Page 8 - Related Documentation

Mechanical Installation - Metal Sheet Section 2 Installation16 3BSE056248 The metal sheet shall at least be 2.5 mm thick and at least 180 mm high wit

Page 9 - Section 1 Product Overview

Section 2 Installation Mechanical Installation - Prefabricated Aluminum Profile3BSE056248 17 Mechanical Installation - Prefabricated Aluminum Profile

Page 10 - Central Processing Unit (CPU)

Mounting and Removing PM8xx, CI8xx and S800L Units Section 2 Installation18 3BSE056248 The aluminum profiles are available in different sizes. For ho

Page 11 - 3BSE056248 11

Section 2 Installation Mounting and Removing PM8xx, CI8xx and S800L Units3BSE056248 19 Figure 6. Base plate Locking DeviceIt is not allowed to manipu

Page 13 - 3BSE056248 13

Mounting and Removing S800 I/O Units Section 2 Installation20 3BSE056248 When disconnecting units from each other, use a screw driver according to Fi

Page 14 - 14 3BSE056248

Section 2 Installation Mounting and Removing S800 I/O Units3BSE056248 21 To mount the FCI, ModuleBus Modem or MTU, place it on the top edge of theDIN

Page 15 - Section 2 Installation

Mounting and Removing S800 I/O Units Section 2 Installation22 3BSE056248 Snapping the FCI, ModuleBus Modem or MTU to the DIN-rail makes contact by a

Page 16 - 16 3BSE056248

Section 2 Installation Mounting and Removing S800 I/O Units3BSE056248 23 The MTU and S800L module (locking screw in position) can be disconnected fro

Page 17 - 3BSE056248 17

Mounting and Removing S800 I/O Units Section 2 Installation24 3BSE056248 I/O Module Installation on Module Termination UnitConnection of the I/O modu

Page 18 - 18 3BSE056248

Section 2 Installation Mounting and Removing S800 I/O Units3BSE056248 25 Figure 12. Mounting of I/O module on MTUAt the mounting of a S800 I/O Box on

Page 19 - 3BSE056248 19

Power Supply Section 2 Installation26 3BSE056248 Power SupplyIt is recommended to feed the system components and field equipment from different power

Page 20 - 20 3BSE056248

3BSE056248 27 Section 3 ConfigurationController Configuration - Basic Rules and ExamplesInformation regarding limitations for the different controlle

Page 21 - 3BSE056248 21

Controller Configuration - Basic Rules and Examples Section 3 Configuration28 3BSE056248 Single CPU Configuration

Page 22 - 22 3BSE056248

Section 3 Configuration Controller Configuration - Basic Rules and Examples3BSE056248 29 Single CPU with Redundant CI Configuration

Page 23 - Figure 10. Module Release

IndustrialITAC 800M and S800 I/OGetting Started

Page 24 - 24 3BSE056248

Controller Configuration - Basic Rules and Examples Section 3 Configuration30 3BSE056248 Redundant CPU with Non-Redundant CI Configuration

Page 25 - 3BSE056248 25

Section 3 Configuration Controller Configuration - Basic Rules and Examples3BSE056248 31 Redundant CPU with Redundant CI Configuration

Page 26 - Power Supply

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration32 3BSE056248 S800 I/O Configuration - Basic Rules and ExamplesInformation r

Page 27 - Section 3 Configuration

Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples3BSE056248 33 Non-redundant PROFIBUS NodeIn total max 24 modules per CI801 b

Page 28 - Single CPU Configuration

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration34 3BSE056248 Line/Master-redundant PROFIBUS NodeIn total max 24 modules per

Page 29 - 3BSE056248 29

Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples3BSE056248 35 Line/Master-redundant PROFIBUS Node with Redundant I/OIn total

Page 30 - 30 3BSE056248

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration36 3BSE056248 Direct I/O to non-redundant AC 800M ControllerIn total max 96

Page 31 - 3BSE056248 31

Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples3BSE056248 37 Direct I/O to redundant AC 800M ControllersIn total max 84 mod

Page 32 - (3BSE020923Rxxxx)

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration38 3BSE056248 Direct redundant I/O to redundant AC 800M ControllersIn total

Page 33

Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples3BSE056248 39 High Integrity I/O to non-redundant High Integrity ControllerI

Page 34

NOTICEThis document contains information about one or more ABB products and may include adescription of or a reference to one or more standards that m

Page 35

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration40 3BSE056248 High Integrity I/O to redundant High Integrity ControllersIn t

Page 36

Section 3 Configuration S800 I/O Configuration - Basic Rules and Examples3BSE056248 41 HI redundant or hot replacement I/O to redundant PM865In total

Page 37

S800 I/O Configuration - Basic Rules and Examples Section 3 Configuration42 3BSE056248 Long distance distribution in star as Direct I/O to AC 800MCal

Page 38

3BSE056248 43 Section 4 OperationHardware IndicatorsAC 800M Controller (PM8xx)Equipped with Control Software, the basic PM8xx/TP830 hardware units mo

Page 39

LED Indicators Section 4 Operation44 3BSE056248 B(attery) Green Normal state - ONLit when internal or external battery voltage is above 3.1 V. The LE

Page 40

Section 4 Operation Switches and Push Buttons3BSE056248 45 Switches and Push ButtonsCommunication Interface LEDsTable 3 and Table 5 shows Indicators

Page 41

S800 I/O Module LEDs Section 4 Operation46 3BSE056248 S800 I/O Module LEDsFigure 14 shows examples of front panels for different types of I/O modules

Page 42

Section 4 Operation S800 I/O Module LEDs3BSE056248 47 • W - The WARNING LED shall indicate when a non-fatal error is detected and the module continue

Page 43 - Section 4 Operation

S800 I/O Module LEDs Section 4 Operation48 3BSE056248 Marking Color DescriptionF (Fault) Red Internal fault in the module affecting all channels(1)(1

Page 44

Section 4 Operation S800L I/O Module LED3BSE056248 49 S800L I/O Module LEDFigure 15 shows examples of front panels for different types of I/O modules

Page 45 - Communication Interface LEDs

3BSE056248 5 TABLE OF CONTENTSAbout This BookGeneral ...

Page 46 - S800 I/O Module LEDs

S800L I/O Module LED Section 4 Operation50 3BSE056248 Figure 15. Example of S800L I/O Module LED LocationsAI8010(4)...20 mAL+ L- 24 V DO80124 V 0.5

Page 47

Section 4 Operation S800L I/O Module LED3BSE056248 51 Marking Color DescriptionS(Status) Red Fault in the module(1)(1) Modules without self test func

Page 48

Start Modes Section 4 Operation52 3BSE056248 Start ModesThe controller may be started with the following start modes:Warm init • Power Off / On with

Page 49 - S800L I/O Module LED

3BSE056248 53 Section 5 Maintenance/Replacement ofFaulty UnitsOnline Replacement of UnitReplacement online entails adding or removing units in a cont

Page 50 - L+ L- 24 V

Online Replacement of Unit Section 5 Maintenance/Replacement of Faulty Units54 3BSE056248

Page 51

3BSE056248 55 Appendix A IndustrialIT System 800xAAC 800M Controller - Data SheetCPUs/Features PM851PM856PM860PM861APM864APM865PM866Processor unitPM8

Page 52 - Start Modes

Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet56 3BSE056248 Memory (RAM) 8 Mb 8 Mb 8 Mb 16 Mb 32 Mb 32 Mb 64 MbCPU redund

Page 53 - Faulty Units

Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet3BSE056248 57 Supported Communication modulesPROFIBUSFoundation FieldbusRS-232 CM

Page 54 - 54 3BSE056248

Appendix A IndustrialIT System 800xA AC 800M Controller - Data Sheet58 3BSE056248 Module redund-ancyyes yes no no no no no no no yes noDimen-sionsW 5

Page 55 - System 800xA

3BSE056248 59 Appendix B System 800xA S800 I/O System -Data SheetGeneral specificationsPower supply 24V d.c. (19.2 - 30V)Temperature range 0...55°C (

Page 56

Table of Contents6 3BSE056248 Section 4 - OperationHardware Indicators...

Page 57 - 1 10/100

Appendix B System 800xA S800 I/O System - Data Sheet60 3BSE056248 TB820/825/842 Optical cluster modem/ports for ModuleBus/drives integration.CI840A F

Page 58

Appendix B System 800xA S800 I/O System - Data Sheet3BSE056248 61 S800 I/O modulesDigital input modulesDI810 16 channels, 2 groups of 8 ch., 24V d.c.

Page 59 - Data Sheet

Appendix B System 800xA S800 I/O System - Data Sheet62 3BSE056248 DO821 8 channels, separate returns, 5-250V, max 3A a.c./d.c., relay (N.C.).Analog i

Page 60

Appendix B System 800xA S800 I/O System - Data Sheet3BSE056248 63 DO840 16 channels, common return, 24V d.c., max 0,5A, current source, short-circuit

Page 61

Appendix B System 800xA S800 I/O System - Data Sheet64 3BSE056248 AI890 8 channels, single-ended, 0(4)-20mA, 12 bits, transmitter power supply.AI893

Page 62

3BSE056248 65 Appendix C Dimensions Redundant Comm. ModulesExtended I/OCompact I/OIntrinsic safety I/OCommunication InterfaceCPURedundant I/OCI801, S

Page 63

Appendix C Dimensions66 3BSE056248

Page 65 - Appendix C Dimensions

3BSE056248Copyright © 2003-2009 by ABB. All Rights Reserved® Registered Trademark of ABB.™ Trademark of ABB.Automation Technology Products Wickliffe,

Page 66 - 66 3BSE056248

3BSE056248 7 About This BookGeneralThis manual is intended to give the reader a general knowledge about AC 800M, S800 I/O and S800L hardware. It inclu

Page 67

Related Documentation About This Book8 3BSE056248 Although Warning hazards are related to personal injury, and Caution hazards are associated with e

Page 68 - ™ Trademark of ABB

3BSE056248 9 Section 1 Product OverviewThe AC 800M controller consists of a selection of units mounted on horizontal DIN-rails, which can be housed w

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