Siemens BTC-BR Manuel

TU00-1318-0200302 © Siemens VDO Trading GmbHFault analysis and repairs NEC Tachographs/ EC Tachographs 1318

Table of contents8 © Siemens VDO Trading GmbH TU00-1318-0200302Section 7 Wiring diagrams, fault analysis7 Contents and unit assignment ...

3 Removing and fitting housing3–8 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–10 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.2 Removing hood3.2.1 Inserting removal toolFig. 3-2

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–12 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.3 Removing socket housingFig. 3-6 Removing socket

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–14 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.5 v/ n board identificationModel Board Board versionsT

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–16 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.6.2 Replacing v board coding plateFig. 3-9 Replaci

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

Technical Product ManualFault analysis and repairs 1318 List of illustrationsList of illustrations • Edition 12/2005TU00-1318-0200302 © Siemens VDO T

3 Removing and fitting housing3–18 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.6.5 Converting series v board into service version (un

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–20 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.6.6 Converting a series v board into a service version

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–22 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.7 n board3.7.1 Removing n boardFig. 3-14 Removing

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–24 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.7.3 Converting a series µP v board into a service vers

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–26 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.8 Removing frame3.8.1 Removing frame completelyFig. 3-

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

List of illustrations2 © Siemens VDO Trading GmbH TU00-1318-0200302Fig. 2-32 Riveting cover contact ...

3 Removing and fitting housing3–28 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.8.3 Removing stylus unitFig. 3-19 Removing stylus

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–30 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.8.4 Fitting on 2 driver unit3.8.4.1 Fitting/ removing

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–32 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.8.5 Removing and installing gearsFig. 3-24 Removin

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–34 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.8.5.2 Installing gearsProcedureRemoving and installing

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–36 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.9 Installing/ removing CH time group recordingFig. 3-2

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

Technical Product ManualFault analysis and repairs 1318 List of illustrationsList of illustrations • Edition 12/2005TU00-1318-0200302 © Siemens VDO T

3 Removing and fitting housing3–38 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.9.4 Fitting/ adjusting driver 1 drive partsFig. 3-27

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–40 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.9.5.2 Replacing driver 2 leverFig. 3-29 Replacing

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–42 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.10 Speed measuring systemFig. 3-30 Removing and ch

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–44 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.10.3 Checking and replacing motorFig. 3-31 Checkin

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–46 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.10.4 Removing and fitting socket housing contactsFig.

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

List of illustrations4 © Siemens VDO Trading GmbH TU00-1318-0200302Fig. 3-39 Modified contact set for warning device (up to 04.94) ...

3 Removing and fitting housing3–48 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.11 Distance/ WT motorFig. 3-34 Removing, installin

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–50 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.12 Replacing contact set for warning device (up to 04.

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–52 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.12.1 Modified contact set for warning device (up to 10

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–54 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.12.3 Modified contact set for warning device (up to 04

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–56 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.13 Replacing carriage contactFig. 3-41 Replacing c

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

Technical Product ManualFault analysis and repairs 1318 List of illustrationsList of illustrations • Edition 12/2005TU00-1318-0200302 © Siemens VDO T

3 Removing and fitting housing3–58 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302ModificationFrom 05.90 anti-twist device (6) discontinue

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–60 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.14.2.1 Hook on tension springsModified since 09.91The

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–62 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.15.1 Replacing grip headProcedure when removingCareful

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–64 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.16.1.2 Installing frameOpen the housing cover.Insert t

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–66 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.16.4 Fitting n boardFig. 3-48 Fitting n board onto

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

List of illustrations6 © Siemens VDO Trading GmbH TU00-1318-0200302Fig. 7-4 "RPM" wiring diagram...

3 Removing and fitting housing3–68 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302ProcedureInsert the coding plate (15) into the v board (

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–70 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.16.6 Laying cables, making electrical connectionsFig.

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–72 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302ProcedureRemove the remains of paint sticking to the mot

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–74 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.16.9.2 Hood with integral trough connectorFig. 3-57

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–76 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023.17 Data output – data blockFig. 3-59 Data output a

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

Technical Product ManualFault analysis and repairs 1318 1 General notesSection 1: General notes • Edition 12/2005TU00-1318-0200302 © Siemens VDO Tr

4 Checking and adjusting4–2 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024 Contents and assignmentKeyEC Tacho-graphsNEC Ta-cho-graphsNE

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–4 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.2 Checking and correcting position of speed recor-ding4.2.1 C

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–6 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.2.3 Checking and adjusting speed recording for speed dialFig.

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–8 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.3 Checking and adjusting position of working time recording f

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–10 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.4 Checking and adjusting CH working time recor-dingFig. 4-9

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

1 General notes1–2 Section 1 © Siemens VDO Trading GmbH TU00-1318-02003021 ContentsKeyEC TachographNEC Ta-cho-graphsNEC Tacho-graphs CHContents

4 Checking and adjusting4–12 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.5 Checking and correcting position of distance recordingFig.

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–14 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.6 Checking and adjusting position of Driver 2 wor-king time

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–16 Section 4 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–18 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.7 Checking and adjusting RPM recordingFig. 4-17 Insertin

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–20 Section 4 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

Technical Product ManualFault analysis and repairs 1318 1 General notesSection 1: General notes • Edition 12/2005TU00-1318-0200302 © Siemens VDO Tr

4 Checking and adjusting4–22 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.9 Adjusting unit to test bench displayFig. 4-20 Speed /

Technical Product ManualFault analysis and repairs 1318 4 Checking and adjustingSection 4: Checking and adjusting • Edition 12/2005TU00-1318-020030

4 Checking and adjusting4–24 Section 4 © Siemens VDO Trading GmbH TU00-1318-02003024.10 Function checkThe instructions in the TPH 1,– Section 3 &

Technical Product ManualFault analysis and repairs 1318 5 Sealing pointsSection 5: Sealing points • Edition 12/2005TU00-1318-0200302 © Siemens VDO

5 Sealing points5–2 Section 5 © Siemens VDO Trading GmbH TU00-1318-02003025 Contents and assignmentKeyEC Tacho-graphsNEC Tacho-graphsNEC Tacho-

Technical Product ManualFault analysis and repairs 1318 5 Sealing pointsSection 5: Sealing points • Edition 12/2005TU00-1318-0200302 © Siemens VDO

5 Sealing points5–4 Section 5 © Siemens VDO Trading GmbH TU00-1318-02003025.2 Removing seal caps, bezel seal and fixing capsProcedure– Remove the

Technical Product ManualFault analysis and repairs 1318 5 Sealing pointsSection 5: Sealing points • Edition 12/2005TU00-1318-0200302 © Siemens VDO

5 Sealing points5–6 Section 5 © Siemens VDO Trading GmbH TU00-1318-02003025.4.2 Fitting seal capsFig. 5-5 Fitting seal cap and bezel sealProc

Technical Product ManualFault analysis and repairs 1318 5 Sealing pointsSection 5: Sealing points • Edition 12/2005TU00-1318-0200302 © Siemens VDO

2 © Siemens VDO Trading GmbH TU00-1318-0200302Any changes will be notified by service information or circular.This documentation is protected by copyr

1 General notes1–4 Section 1 © Siemens VDO Trading GmbH TU00-1318-02003021.3 Repair hintsLubrication When carrying out any repair work, lubricate

5 Sealing points5–8 Section 5 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–2 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026 Contents and assignmentKeyEC Tacho-graphsNEC Tacho-graphsNEC

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–4 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.1 Additional equipment "01" - Driver changeFig. 6-1

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–6 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.1.3 Checking additional equipment "01"Fig. 6-3 Ba

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–8 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.3 Additional equipment "09" Additional equipment &quo

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

Technical Product ManualFault analysis and repairs 1318 1 General notesSection 1: General notes • Edition 12/2005TU00-1318-0200302 © Siemens VDO Tr

6 Additional equipment6–10 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.3.3 Pulse output 4 imp/m (connector B8)Fig. 6-7 Checking p

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–12 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.4 Additional equipment "45" – Two-level additional s

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–14 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.4.4 Checking recordingFig. 6-11 Additional stylus - Checki

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–16 Section 6 © Siemens VDO Trading GmbH TU00-1318-0200302Fig. 6-13 Fitting two-level additional stylus to frame plate

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–18 Section 6 © Siemens VDO Trading GmbH TU00-1318-0200302Fig. 6-14 Dimensions - Clock generator 2154.026.4.6.2 Wiring

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

1 General notes1–6 Section 1 © Siemens VDO Trading GmbH TU00-1318-02003021.5 Auxiliary tools – detailed viewFig. 1-2 Auxiliary tools13 Pointe

6 Additional equipment6–20 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.4.7 1318 with additional equipment "45" - Clock gene

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–22 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.5.1 AdjustingProcedure– Insert 1 the adjustment disc.– Check t

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–24 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.6.2 Checking two speed axle adjustmentFig. 6-19 HA circuit

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–26 Section 6 © Siemens VDO Trading GmbH TU00-1318-02003026.7 Additional equipment "B30" – Automatic power offFi

Technical Product ManualFault analysis and repairs 1318 6 Additional equipmentSection 6: Additional equipment • Edition 12/2005TU00-1318-0200302 ©

6 Additional equipment6–28 Section 6 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 7 Fault analysis, wiring diagramsSection 7: Additional equipment • Edition 12/2005TU00-1318

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

7 Fault analysis, wiring diagrams7–2 Section 7 © Siemens VDO Trading GmbH TU00-1318-02003027 Contents and unit assignmentKeyEC Tacho-graphsNEC T

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–3

7 Wiring diagrams, fault analysisSection 7 7–4 © Siemens VDO Trading GmbH TU00-1318-02003027.3 Additional equipment "A" and "B" –

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–5

7 Wiring diagrams, fault analysisSection 7 7–6 © Siemens VDO Trading GmbH TU00-1318-02003027.5 "Basic" wiring diagram and fault analysis Fi

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–7

7 Wiring diagrams, fault analysisSection 7 7–8 © Siemens VDO Trading GmbH TU00-1318-02003027.6 Wiring diagram and "RPM" fault analysisFig.

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–9

7 Wiring diagrams, fault analysisSection 7 7–10 © Siemens VDO Trading GmbH TU00-1318-02003027.7 "Basic" wiring diagram and fault analysis -

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–11

2 Removing and fitting housing cover2–2 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022 Contents and assignmentKeyEC Tacho-graphsNEC Ta-

7 Wiring diagrams, fault analysisSection 7 7–12 © Siemens VDO Trading GmbH TU00-1318-02003027.8 "RPM" wiring diagram and fault analysis - µ

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–13

7 Wiring diagrams, fault analysisSection 7 7–14 © Siemens VDO Trading GmbH TU00-1318-02003027.9 "EC units" and "CH" wiring diagra

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–15

7 Wiring diagrams, fault analysisSection 7 7–16 © Siemens VDO Trading GmbH TU00-1318-02003027.10 Additional equipment "A" and "B"

Technical Product ManualFault analysis and repairs 1318 7 Wiring diagrams, fault analysisTU00-1318-0200302 © Siemens VDO Trading GmbH Section 7 7–17

7 Wiring diagrams, fault analysisSection 7 7–18 © Siemens VDO Trading GmbH TU00-1318-0200302Error Component 1 Component 2Component 1 voltage check Tr

Technical Product ManualFault analysis and repairs 1318 8 Lubrication chartsSection 8: Lubrication charts • Edition 12/2005TU00-1381-0200302 © Siem

8 Lubrication charts8–2 Section 8 © Siemens VDO Trading GmbH TU00-1381-02003028 Contents and unit assignmentKeyEC Tacho-graphsNEC Tacho-graphsNE

Technical Product ManualFault analysis and repairs 1318 8 Lubrication chartsSection 8: Lubrication charts • Edition 12/2005TU00-1381-0200302 © Siem

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

8 Lubrication charts8–4 Section 8 © Siemens VDO Trading GmbH TU00-1381-0200302Bestell-BeispielBestell-BeispielOrdering exampleExample de commande

Technical Product ManualFault analysis and repairs 1318 8 Lubrication chartsSection 8: Lubrication charts • Edition 12/2005TU00-1381-0200302 © Siem

8 Lubrication charts8–6 Section 8 © Siemens VDO Trading GmbH TU00-1381-02003028.4 Back of frame: Stop spring catchFig. 8-3 Back of frame8.5 F

Technical Product ManualFault analysis and repairs 1318 8 Lubrication chartsSection 8: Lubrication charts • Edition 12/2005TU00-1381-0200302 © Siem

8 Lubrication charts8–8 Section 8 © Siemens VDO Trading GmbH TU00-1381-02003028.7 Frame studs and transmission elementsFig. 8-6 Frame studs a

Technical Product ManualFault analysis and repairs 1318 8 Lubrication chartsSection 8: Lubrication charts • Edition 12/2005TU00-1381-0200302 © Siem

8 Lubrication charts8–10 Section 8 © Siemens VDO Trading GmbH TU00-1381-02003028.10 ZuE "45" frame: StylusFig. 8-9 ZuE "45&quo

Technical Product ManualFault analysis and repairs 1318 IndexIndex • Edition 12/2005TU00.131802 002 01.0302 © Siemens VDO Trading GmbH 1IndexAAdditio

Index2 © Siemens VDO Trading GmbH TU00.131802 002 01.0302Conductor ... 3-18, 3-20, 3-21Connecting link ... 3-30, 3-3

Technical Product ManualFault analysis and repairs 1318 IndexIndex • Edition 12/2005TU00.131802 002 01.0302 © Siemens VDO Trading GmbH 3Driver 1 styl

2 Removing and fitting housing cover2–4 Section 2 © Siemens VDO Trading GmbH TU00-1318-0200302KeyEC Tacho-graphsNEC Ta-cho-graphsNEC Tacho-grap

Index4 © Siemens VDO Trading GmbH TU00.131802 002 01.0302Housing cut out ...3-66, 3-67IIndicator extractor ...

Technical Product ManualFault analysis and repairs 1318 IndexIndex • Edition 12/2005TU00.131802 002 01.0302 © Siemens VDO Trading GmbH 5Pin ...

Index6 © Siemens VDO Trading GmbH TU00.131802 002 01.0302Socket housing (3 pin) ...3-70Socket housing (5 pin) ...

Technical Product ManualFault analysis and repairs 1318 IndexIndex • Edition 12/2005TU00.131802 002 01.0302 © Siemens VDO Trading GmbH 7v carriage co

Index8 © Siemens VDO Trading GmbH TU00.131802 002 01.0302

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–6 Section 2 © Siemens VDO Trading GmbH TU00-1318-0200302KeyEC Tacho-graphsNEC Ta-cho-graphsNEC Tacho-grap

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Technical Product ManualFault analysis and repairs 1318 Table of contentsTable of contents • Edition 12/2005TU00-1318-0200302 © Siemens VDO Trading G

2 Removing and fitting housing cover2–8 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.2 Type plaque labellingFig. 2-2 Type plaque l

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–10 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.3.2 Replacing dial glassFig. 2-4 Replacing d

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–12 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.3.4 Replacing driver and lock boltFig. 2-7 R

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–14 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.5 Removing indicators and dial componentsFig. 2-

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–16 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.5.5 Removing and replacing dial elementsFig. 2-1

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Table of contents2 © Siemens VDO Trading GmbH TU00-1318-02003022.6.3 Removing cover plate/lamp plate ...

2 Removing and fitting housing cover2–18 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.6 Removing cover plate/lamp plateFig. 2-13 H

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–20 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.7 Flat cable2.7.1 Flat cable versions for KTCO 1

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–22 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.7.3 Measuring adapter for new flat cable (from 0

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–24 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.8 n measuring systemFig. 2-19 Removing n mea

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–26 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.8.5 Fitting contact spring and holderFig. 2-21

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Technical Product ManualFault analysis and repairs 1318 Table of contentsTable of contents • Edition 12/2005TU00-1318-0200302 © Siemens VDO Trading G

2 Removing and fitting housing cover2–28 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.8.7 Checking DC motorProcedureVisually check the

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–30 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.9 Quartz mechanismFig. 2-25 Checking quartz

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–32 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.9.4 Modified quartz mechanism2.9.4.1 Fibre glass

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–34 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.9.4.3 Quartz mechanism made of transparent plast

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–36 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.10 Cover contact2.10.1 Replacing cover contactFi

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Table of contents4 © Siemens VDO Trading GmbH TU00-1318-02003023 Contents and assignment...

2 Removing and fitting housing cover2–38 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.11 Fitting quartz mechanism, n measuring system,

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–40 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.11.3 Fitting n stylus leverFig. 2-35 Fitting

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–42 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.11.5 Clockwork mechanism malfunctionFig. 2-37

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–44 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.11.7 n measuring system - Inserting spur gears F

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–46 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.12.2 Making auxiliary bezelFig. 2-41 Making

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Technical Product ManualFault analysis and repairs 1318 Table of contentsTable of contents • Edition 12/2005TU00-1318-0200302 © Siemens VDO Trading G

2 Removing and fitting housing cover2–48 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.12.5 Checking engagement depthFig. 2-43 Chec

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–50 Section 2 © Siemens VDO Trading GmbH TU00-1318-0200302For permissible inherent errors please refer to th

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–52 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.13.2 Pulling out knobsFig. 2-47 Removing kno

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–54 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.14.2 Removing distance counterFig. 2-49 Remo

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–56 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.15 Fitting cover plate and knobs2.15.1 Fitting k

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Table of contents6 © Siemens VDO Trading GmbH TU00-1318-02003023.17 Data output – data block...

2 Removing and fitting housing cover2–58 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.15.2 Cover plate versionsFig. 2-52 Cover pla

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–60 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.15.3 Fitting cover plateFig. 2-53 Inserting

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–62 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.16.3 Modified cutting blade (from 05.99)Fig. 2-5

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–64 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.17 Replacing separating plate and cover2.17.1 Re

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–66 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.18 Replacing cover and cover strap2.18.1 Replaci

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

Technical Product ManualFault analysis and repairs 1318 Table of contentsTable of contents • Edition 12/2005TU00-1318-0200302 © Siemens VDO Trading G

2 Removing and fitting housing cover2–68 Section 2 © Siemens VDO Trading GmbH TU00-1318-02003022.18.3 Replacing cover strapFig. 2-62 Fastenin

Technical Product ManualFault analysis and repairs 1318 2 Removing and fitting housing coverSection 2: Removing and fitting housing cover • Edition

2 Removing and fitting housing cover2–70 Section 2 © Siemens VDO Trading GmbH TU00-1318-0200302

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–2 Section 3 © Siemens VDO Trading GmbH TU00-1318-02003023 Contents and assignmentKeyEC Tacho-graphsNEC Ta-cho-gr

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–4 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302KeyEC Tacho-graphsNEC Ta-cho-graphsNEC Tacho-graphs CHC

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0

3 Removing and fitting housing3–6 Section 3 © Siemens VDO Trading GmbH TU00-1318-0200302KeyEC Tacho-graphsNEC Ta-cho-graphsNEC Tacho-graphs CHC

Technical Product ManualFault analysis and repairs 1318 3 Removing and fitting housingSection 3: Removing and fitting housing • Edition 12/2005TU0